Stale sidecar config after control plane upgrade

On-call incidentHard45 min

Your task

Your mesh does automatic mTLS between sidecars with certs rotated by the control plane's secret-discovery service (SDS). At 12:00 you pushed a routine PeerAuthentication policy change tightening mTLS to STRICT mesh-wide. Over the next 15 minutes, errors climb to 25%, but only between certain service pairs, and only for older pods. Dashboards: newer pods talk fine; older pods (started before a recent control-plane upgrade) get 'connection terminated' / TLS errors when called by STRICT-mode callers; control plane is healthy; sidecar proxies on old pods show stale config not yet reconciled. How do you triage and mitigate?

It covers

  • Mtls rotation
  • Sds
  • Config propagation